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Manufacturing Engineer – Metal Forming (all genders)

Garching
Full-time
Permanent employee

YOUR RESPONSIBILITIES

THE WHAT
You develop, stabilize, and scale metal forming processes for high-performance metal liners used in COPVs for spaceflight. You ensure repeatable processes, consistent quality, and early detection and elimination of deviations.

Current processes include spin forming, flow forming, roll bending and heat treatment.

THE WHY
To end COPV failure in spaceflight. The metal liner is a critical component of every COPV, and forming precision defines its structural integrity — and therefore the performance and reliability of our products. Your work ensures that metal liners meet the highest standards of quality, consistency, and reliability for demanding aerospace applications.

YOUR IMPACT
You don't just support production. You define how it works.

You ensure:

  • Stable and repeatable metal forming processes
  • Consistent quality and reduced process variability
  • Early detection and sustainable elimination of defects
  • Efficient and industrializable processes
  • Clear and documented process standards
Your tasks in detail

Develop and optimize metal forming processes for spin forming, flow forming, roll bending, and heat treatment.

→ High Performance: Precision at speed. Outcome over activity.

Analyze process data, reduce variability, and ensure repeatable results.

→ Accountability: Own the process. Own the impact.

Perform root cause analysis and drive sustainable defect elimination.

→ Candor: Speak up early. Solve the real problem.

Collaborate closely with Design, Materials and Production to drive improvements.

→ Togetherness: Align across functions. Deliver as one team.

Prepare processes for industrialization, improve efficiency, and define and document process standards.

→ Playfulness: Experiment. Learn. Improve.

YOUR PROFILE

Must-haves
  • Degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, or a similar field
  • Several years of experience in metal forming, manufacturing, or process engineering
  • Strong understanding of material behavior during forming processes, including experience with aluminum alloys and austenitic stainless steels
  • Experience in process optimization, quality and defect analysis, and a structured, data-driven approach
  • Experience in an industrial environment, preferably in aerospace or automotive
  • Practical experience with spin forming, flow forming, roll bending, or heat treatment

WHAT WE OFFER

  • Choose your own benefit: Germany ticket, Egym Wellpass, or a tax-free Give Card

  • Healthy & social lunch culture: Fresh meals during shared lunch breaks

  • High level of autonomy & real impact: You own a critical seam in the business — between what we sell and what we build

  • Startup mindset meets aerospace innovation: Flat hierarchies, fast decisions, and space for your ideas

  • Stunning views: Rooftop terrace with views of the Alps in Taufkirchen, or indoor garden in Garching-Hochbrück

  • Growth opportunities: Work on technically demanding projects with real stakes

  • We live our team culture: From tech talks to team events and after-work gatherings — we celebrate success together 

    #LI-onsite


About us

Blackwave designs, manufactures and ships flight-qualified, commercial off-the-shelf composite overwrapped pressure vessels (COPVs) for launch vehicles and satellites. Founded in 2016 and headquartered in Munich, Germany, the company delivers COPVs from a standardized portfolio with flight heritage. The approach reduces lead time from months to days while ensuring that each tank is qualified and flight-ready. Blackwave's mission is to end COPV failure in spaceflight. The company employs more than 150 people across manufacturing facilities in Germany and Texas.

More information at Blackwave.com and the procurement platform COPV.com.